Charcoal Foam

Charcoal Foam

Our charcoal foam is a versatile, durable, and high-performance material designed to meet a variety of needs across multiple applications, including packaging, soundproofing, and safety. Charcoal foam's unique dark surface offers both functional and aesthetic advantages, making it the material of choice for those seeking durability, visual cleanliness, and superior shock-absorbing capabilities. This foam is available in two primary types - charcoal regular foam and charcoal firm foam - as well as in various forms, including solid sheets and egg-crate patterns, to suit specific requirements.

Charcoal Regular Foam

Charcoal regular foam is a medium-density, open-cell foam that provides a reliable cushioning solution suitable for applications requiring moderate shock absorption. Engineered for durability, it retains its resilience and cushioning properties over prolonged usage, even in settings with moderate wear.

Its dark, charcoal color minimizes visible dirt and disguises common aging effects like yellowing, often seen in lighter-colored foams. This feature makes it an excellent choice for applications where aesthetics and professional presentation are essential, such as packaging and protective padding.

Basic Parameters

Property Values
Density1.3 LB/Cubic Ft.
25% ILD36 LB
Support Factor (65%/25% )Min. 1.9
Air FlowMin. 3 CFM
TensileMin. 14 PSI
ElongationMin. 200%
TearMin. 1.5 PPI
ResiliencyMin. 40%
Contains Fire Retardant AdditivesTrace amounts, contains NO PBDEs

Note: We can custom-cut the foam to size for any of your projects!

Applications

  • Protective Packaging: Charcoal regular foam is ideal for packaging applications where long-lasting cushioning is essential. The material maintains its structure over time, offering sustained protection for goods in transit or storage.
  • Soundproofing (Light-Duty): This foam can be utilized in applications requiring basic sound absorption, such as in-home DIY projects, engine hoods, or areas requiring low-level noise reduction. However, it should not be exposed directly to high-temperature sources, open flames, or oil.
  • General Cushioning and Safety: This foam type's ability to absorb shock and reduce impact makes it suitable for children's safety applications, such as padding or play area cushioning, where moderate durability and visual cleanliness are required.

Charcoal Firm Foam

Charcoal firm foam is a high-density version of our standard charcoal foam, offering enhanced durability, rigidity, and resistance to compression. Designed to handle repeated compression, Charcoal firm foam offers maximum resilience, making it suitable for applications that require repeated handling or exposure to heavy loads. Its density makes it an efficient choice for soundproofing environments where moderate to heavy sound absorption is required.

Basic Parameters

Property Values
Density1.7 LB/Cubic Ft.
25% ILD70 LB
Support Factor (65%/25% )Min. 1.9
Air FlowMin. 3 CFM
TensileMin. 10 PSI
ElongationMin. 150%
TearMin. 1.5 PPI
ResiliencyMin. 25%
Contains Fire Retardant AdditivesTrace amounts, contains NO PBDEs

Note: We can custom-cut the foam to size for any of your projects!

Applications

  • Precision Packaging for Heavy or Delicate Equipment: Charcoal Firm Foam is especially suited for tightly fitting packaging solutions involving precision instruments, electronics, and other delicate equipment requiring robust protection. Its firm structure ensures items remain immobilized, minimizing any potential risk of damage.
  • Soundproofing: This higher-density foam can also be used as an entry-level soundproofing solution for areas requiring more substantial sound attenuation. Its density makes it effective in settings such as recording booths, machinery housings, or industrial equipment.
  • Heavy-Duty Cushioning: Charcoal Firm Foam's high durability and increased resilience make it suitable for heavy-duty applications where added stability and impact protection are essential, such as shock-absorbing floor mats or protective barriers.

Charcoal Egg-Crate Foam

Charcoal egg-crate Foam, available in both Regular and Firm densities, is cut into an egg-crate pattern to optimize cushioning and air circulation. This unique texture distributes weight evenly across the foam surface, allowing it to cushion fragile or irregularly shaped items effectively while also enhancing airflow.

Alfa Chemistry is a leading manufacturer of charcoal foams. The other sizes can be manufactured in accordance with the clients' request. To place an order or request a quote, please don't hesitate to contact us.

Please kindly note that our products and services are for research use only.

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